Dec 16, 2012 · No it doesn't, I probe the part for example at B0. This machine is about 6yrs old and due a battery change on the MR J2-60CT (which was showing an alarm) so we went ahead and did the change with the power on. (128 Outside Interlock Axis) because it thinks the pallet is unclamped. Spindle drive is Frequol make. Apr 15, 2011 · We have a Mazak Integrex 100-IV with second spindle and it keeps throwing code 212 magazine driver malfunction but everthing is running fine. For alarm messages example 10 Detector Malfunction 1 (&00000001,&0007) I read the alarm as number 1 on the drive, and axis number 7 MACHINE DESCRIPTION: The MEGA 8800 Super High-Torque Horizontal Machining Center is a highly rigid machine that makes the heavy-duty machining of tough materials from steel and cast iron to Inconel and titanium extremely efficient, accurate and productive. Putting the key in the ignition didn't work. I am trying to use a new barpuller we have here at the shop, and im having problems clamping and unclamping the chuck during my program, to use the bar puller. Even Mazak support couldn't tell me. Revised: 01-JAN-06 Document: 800-0000-0106 Page 1 of 12 CHICK WORKHOLDING SOLUTIONS, INC 500 Keystone Drive Warrendale, PA 15086 USA Phone: (724) 772-1644 Fax: (724) 772-1633 once probe in and ready for measurement, Mazak PLC does not turn it ON and OFF several times as it is not in ladder diagram. this happened when "unclamping" the second spindle chuck. New and popular video trends Mar 14, 2023 · Hello, thank you for your feedback. I have not had a problem in a while although it still hangs up once in a great while, push the run button and she goes. and on mrj2ct software alarm is z70 0002 ABS reference point disappearance. The HCN-4000 NEO offers five spindle choices from standard and high torque to high speed and high output, and allows users to match spindle performance to specific machining requirements with the proper speeds and May 13, 2011 · As Al The Man said, Mazaks use Mitsubishi controls which put a lot of the tool change functions outside the control. With high-speed or high-torque available integral motor spindle types, the HCN-5000 allows users to match spindle performance to their specific machining requirements with the proper speeds and power. They have a modular design and are available in a wide range of configurations and features that can be customized to facilitate throughput. For the machines equipped with M640M Pro (e-Series such as the INTGEREX e-410, e- 650 and e-1060), programmed coordinates can be rotated using an index unit of the MAZATROL program and a G68 command (coordinate rotate command) of the EIA program. Workpiece specifications MPP specifications. • All Mazak machine tools are engineered with a number of safety After the command has been issued, no sensors did not turn on within the required time. I believe that there is air in the grease line but I do not know how to manually purge the lines to move grease back into them. This will not delete personal data but will reset all app settings on your A flexible job shop laser-cutting system that does not compromise performance PROCESS: 2D, FLYING OPTICS, 2 PALLET CHANGER MACHINE DESCRIPTION. Let me say that this is the first Mazak machine that we have, we have experience with Fanuc. Today we tried to install it but Im getting this alarm "Alarm 22 Amplifier not equipped" and on the drive leds it says AA. Sometime I switch the breaker off to turn the drive off and then back on and the alarm goes away. I Have a six station pallet changer stuck in the unclamp position. Dec 8, 2014 · 2003 Mazak SQT100MSY, fusion control, started getting "360 spindle cooling malfunction" once a day for about a week, just hit reset, no problem, wait for something to break? Now its broke, started by replacing the spindle cooling fan, made no difference. not sure what the bill was but you may want to trouble shot this stuff yourself next time i believe all of the repair could have been handled by a repair and return of the 2 drives mits and mazak both are very good about telephone support and you don't have to be afraid to say "i'm just a layman can you drag me through this" and they will Sep 7, 2006 · We just got a used Mazak FJV-25 with a two pallet changer system. This is an AJV 25-404 2 pallet machine. if that is the case simply hang the tools out further OR you can re-dimension the tool holder in the parameters. It is not just limited to one model or version of Mazak CNC mill as it has occurred exactly the same on several different model Mazak mills. If I index the pallet to say 45 degrees the part has now moved and G54 is still where it originally was so you can either assign another datum set to this new position for example G55 or use G52 to move the reference point by calculating the trigonometry, The macro I am writing will calculate the G52 movement but to do this I Leaders in the manufacture of advanced technology solutions including Multi-Tasking, Hybrid Multi-Tasking, 5-axis, milling, turning, CNC controls, Laser Processing machines and automation. Action. MISMATCH) Description During the restart of operation after manual interruption, a tool number different from that which was valid before interruption has been specified. I am facing a problem with Machine the Spindle is not functioning it shows Alarm No. when i press CHK-INT button. At that moment PLC pulses a short signal to turn it OFF. Apr 25, 2015 · Hi everyone, new here and with Mazak so please bear with me. For maximum convenience, Mazak accepts parts orders via phone, email and our website. 6, 12 and 18 pallet storage capacities are available. The fix ended up being sending out drive unit for fixes of: bad cooling fan, leaky capacitors, and cleaning the board of corrosion. Before this I loaded up tool #2 and called it up and did a tool measurement offset. :2 with No. It is SO gosh-darn frustrating!! Please help!! Thanks in advance. Jul 15, 2010 · The machine was stopped at the end of program by changing pallet No. Sometime it doesn't. Sorry for the thread necro but I had forgotten to update on the resolution. The machine features spacious work envelope and pallet size as well as a fast rapid traverse speed and rigid, reliable spindle. G-codes are also called preparatory codes (preparatory functions). i cannot change parameter 1815 #4 z to 1 it says zrn impossible i did x and shut down and now i cant do z it is on a robodrill with a fanuc 16i controller it shows up as a alarm 309 Similar Threads: Need Help!-MAZAK VTC-16 Alarms- 280 (tool clamp impossible) 284 (spindle orient impossible) Need Help!-Quite impossible to work with Sep 14, 2008 · Hi, I've bought a old Mazak VQC 20/50B with Mazatrol M1 Controller with pallet changer. The control is a Mazatrol M plus. HCN-4000, 5000, 5000/50 Compact floor space requirement. Alarm & Parameter Manual for Mazatrol M-32 Series Publication # C731SA0551E 5/95 CAUTION: • This manual is published to assist experienced personnel in the operation, maintenance and/or programming of Mazak machine tools, and is not intended to be used as training documentation. somebody told me to unplugged the UVW wires in the drive, turn on the machine and see if the alarm message was gone, so i did it. I get a "128 outside interlock axis" ALARM. Mazak G code list for cnc machinists who work on Mazak INTEGREX 300/400-III/III T/IIIS/IIIST cnc machines. Automatic Pallet Changer Lathe Turret Tool Changer Chip Management Coolant Counterbalance Electrical Cabinet Enclosure Hydraulics Lubrication Alarm 309 - Exceeded If an alarm message is displayed in the alarm display section of the screen, call the DIAGNOSIS (ALARM) display to make sure of the type of the alarm. Smooth G. Re: Mazak 410A alarm 302 atc arm driver malf Could you list the full alarm description along with codes mentioned in brackets. My employee hit the E-stop button mid pallet change, so I turned the servos back on and did a manual move to move the pallet back into position. After restarting the machine I carried on operating until I needed to perform a pallet change when it started the cycle and lifted the pallet and stopped there. we check chuck The machine features spacious work envelope and pallet size as well as a fast rapid traverse speed and rigid, reliable spindles. Category overview ; List of all discussion forums ; The 100 latest forum topics ; IndustryArena. An attempt has been made to execute an axis movement in the cutting feed mode or dry-run in the automatic operation mode, with the manual feedrate remaining set to 0 on the machine operating panel. it just blinking and an alarm appear. that alarm message is the first thing i see when the control screen is on. MACHINE DESCRIPTION: The INTEGREX e-1600V/10 AG HYBRID Multi-Tasking machine combines full 5-axis machining, heavy-duty turning operations and pallet-changing capabilities for productive processing of large, highly complex parts, such as jet engine casings and gearboxes, from titanium, aluminum and steel. The HCN-5000/50 offers a spacious work envelope and pallet size as well as a fast rapid traverse speed and a special integral spindle/motor headstock design that minimizes vibration and heat generation, especially when operating at a maximum torque. :confused: I have no alarms. I'm a hard headed man and usually not a quitterbut I started thinking of trading this Mazak for a Black & Decker toaster oven! May 7, 2011 · I would SO GREATLY APPRECIATE it if ANYONE here can PLEASE tell me the specific and correct way to clear this alarm on the Mazak CNC mills. , September 20, 2022 – In Booth 338300 at IMTS 2022, Mazak showcased the full simultaneous 5-axis VARIAXIS i-700 NEO/2PC Multi-Tasking Vertical Machining Center with integrated 2-pallet changer that provides additional DONE IN Jun 22, 2011 · Supplier and product research Targeted search for over 3,800 companies We ran the grease reservoir empty on our Mazak Nexus 510C. 251 (Spindle Driver not functional). Dear Sirs, After transportation to another place have trouble with APC. Some examples include: - Alarm 200 which indicates low hydraulic pressure detected by the compound oil controller unit. So I tried to manually unlock the doors and get in, but the alarm started going off. com 2007-08-29 02:52:28 UTC. An attempt has been made to copy shape data whose type is not available for the particular program unit. The tool that was in the spindle just dropped when it cycled through to this state. Page 32 Mazak and mount the replacement in the original position. Cannot home x axis. The machine features spacious work envelope and pallet size as well as a fast rapid traverse speed and rigid, reliable spindles. I understand your concerns with your Alarm not sounding when your phone is set to vibrate and I will be more than happy to help. Mazak System / Drive Alarms Error Codes List for MAZATROL MATRIX etc. Rule This section contains the precautions to be observed as to the working methods and states usually expected. Hit the run button a few times, no action, same alarm The machine must not be operated until these precautions have been thoroughly understood. Otherwise it tries to use the tool length as the radius offset. MISMATCH) When paired with an optional two-pallet changer, the machine provides unattended operations and off-cycle part setup. For other Mazak alarm lists visit following pages. The 257 Tool Unclamp Sensor Malfunction and the 256 Tool Clamp sensor malfunction went away and now I am getting the 302 ATC arm Driver malf. This is probably basic knowledge but for some reason I'm having trouble finding a definitive answer. TV . (If a nameplate has been lost, obtain the part number from the “Parts List Oct 4, 2010 · For some reason the HTC dose "NOT" like a G28Z0 before the pallet change, it might be some kind of conflict of the micro switches or a timming issue. The OPTIPLEX 3015 FIBER III is a 2D flying optics laser-cutting system that utilizes an innovative control and drive package to deliver high performance for fabrication job shops and production environments. Oct 22, 2020 · Take a look at electric circuit diagram of Your machine and find which magnetic contactor is used for conveyor (chip conveyor- right?). May 31, 2017 · I have a 1998 Mazak FH-480 with a M plus control. May 20, 2024 · Fix 5: Reset App Preferences. Will not allow the machine to zero return in "X". Took the drives out and cleaned the fans, all work fine, got a new spark arrestor no Flexible pallet stocker capacity. but the alarm did not turn off. MACHINE DESCRIPTION: The DUAL TURN 200 is a twin-spindle, twin-turret turning center designed for high productivity. Confirm the value of D199 on the DIAGNOSIS display and examine the sensor causing the alarm. Bar feeders offer immediate increases in productivity. 2 that never changes. 1 Threading with… This document lists alarms that may occur on a FH-6000 (Mazatrol Fusion 640M) machine tool along with their alarm numbers, names, descriptions, and the sensors that detect them. The spindle amplifier is loaded abnormally. Similar Threads: Need Help!-Pallet changer; HAAS Pallet changer alarm; Need Help!-J/C unit alarm (pallet changer) Pallet Changer; FH 5800 pallet changer driver alarm Siemens Forum - Learn everything around the CNC production and can ask extensively about SINUMERIK at CNC4you. Mar 19, 2008 · Hello, Our Mazak HTC400, M+ control, running a job for a few days, put in new parts, hit start, pallet 2 lifts and I get a 215 alarm, "Pallet 1 R S MALFUNCTION", the pallet is in the up position and the air is blowing under the pallet. Alarm 956 APC Lift Frame Up Timeout Integrates with a wide range of optional automation systems, from integrated 2-pallet changer to PALLETECH, for lights-out operations. MAZAK FH 5800 ALARM (too old to reply) s***@yahoo. E7 & the spindle is not rotating. HI, My system is FUSION 640,and alarm on drive is z0 02=Absolute position reference data lost. Anyway, trying to go into MDI mode and it doesn't work at all. Mar 9, 2021 · Re: Mazak VTC-200B, Error: 22 Amplifier not equipped. Then called up tool #15 and did that as well for this tool. I did what the book said and hit reset and went and looked at the magazine and everything looks fine. Try not to crash your machine, or it is going to be lots of drama. 1 Threading with… hi Good day , someone has an idea of this alarm 331: Misoperation No. Then open an electrical box where all electronic/panels/relays are located and search for that magnetic contactor. Thanks. If anyone has had this issue and knows what I need to do I would greatly appreciate it. Navigate to and open the Clock App. Check and remedy The positions of the operational check sensors or watchdogs are not correct or the sensors themselves are malfunctioning. New and popular video trends The machine features a spacious work envelope and pallet size as well as a fast rapid traverse speed and rigid, reliable spindles. Pressing the ATC ARM 180 or 0 buttons gives me an alarm 367 ARM REV (ARM POS. Happened after the exchange, pallet was stuck unclamped, pallet is now clamped, but all indicators say the wrong pallet is in the machine. Feb 10, 2022 · See: Mazak Customer Training - How to Repair Absolute Position on MR J2 on Vimeo) and in the internal alarm history, saw two things which I thought odd, being a repetition of the alarms S03 51 Servo Alarm: Overload 2 and S52 00E1 Servo Warning: Overload. and 303 ATC amr 0B malf. - Alarm 208 for low slideway lubricating oil level detected by sensor SL4. I tried searching in the manual but I cant find Alarm 22. Check the H-Frame down sensor to make sure it changes states. Check for air leaks and air pressure on the lube cabinet. The alarm is 333 pallet load-unload home not complete. Check and remedy Specify the same tool number as that which was valid before interruption. This simple, efficient form of automation allows operators to load, unload and inspect parts on one pallet while the machine works on the other undisturbed. With high-speed or high-torque available integral motor spindle types, the HCN 6000-II allows users to match spindle performance to their specific machining requirements with the proper speeds and power. 331 PALLET LOAD\\UNLD DRIVER ALARM on MR-J2-CT on LOAD Z70 0002 ABS/ reference Problem Mazak FJV250 with 2APC (Fusion 640M)- 331 PALLET LOAD\UNLD DRIVER ALARM Apr 18, 2011 · We have a Mazak Integrex 100-IV with second spindle and it keeps throwing code 212 magazine driver malfunction but everthing is running fine. Then refer to this Alarm List to locate and eliminate the cause of the alarm. Y and Z axis home out with no problem as well as the 4th axis on pallet number 2. Apr 25, 2011 · This time it didn't work. Faster, more accurate thermal displacement minimization with machine learning using Ai Thermal Shield. 0 and set G54. . Mazak G Codes G Code Function G00 Positioning G01 Linear interpolation G01. Pallet arm up --> pallet rotate into its position --> air blast but pallet arm doesn't sit down and clamp. Turn off the NC and the machine, remove the cause of the abnormal load, and then turn on the machine and the NC. Mar 13, 2009 · zoom out on the simulation page more than likely if its with a turning tool the machine thinks the holder is hitting the tailstock which you cant really see unless you zoom out. We tried installing it on the working one but same alarm shows. The automation-ready VARIAXIS C-600 simultaneous 5-axis vertical machining center uses rigid C-frame construction, a standard 30-tool changer, dual-supported tilting table and fast rapid traverse rates to reduce cycle times on demanding jobs. If you still have issues getting the alarm to ring, use the reset app preferences option. LASER FLEX automation systems are designed for high volume production environments. Verify that the Alert to Silence Alarms When System Sound is Off is disabled (the toggle will be off) Dec 3, 2019 · We purchased a used one on ebay from a guy with excellent reviews. Permalink. Hope that this helps Sep 24, 2013 · I slowed the arm down with the Mitsubishi Drive software on the control (MRJ-2 Parameter 158). 0(Y20), we checked in the diagnosis page and the state is "0", this signal is activated by a signal H07F. Cause. 2. Flexible pallet stocker capacity The machine features spacious work envelope and pallet size as well as a fast rapid traverse speed and rigid, reliable spindles. HEIDENHAIN Forum - HEIDENHAIN develops and manufactures linear encoders, angle encoder, rotary encoders, and CNC controls for rigorous positioning tasks. Reset button doesn't work. Nov 6, 2009 · Has any one had this problem, Went to fire up the Nexus 410A-II when these two alarms pop up #212 Magazine Drum Malfunction & #302 ATC Arm Driver Malfunction X & Y will home out Z will not Machine is not abused and has very little run time, last program run, drilling and tapping 4 holes Bar Feeders Bar Feeders. I have Dynamechtronics mills with Mitsubishi M3 controls and get an alarm if Reset is pressed during the tool change. alarm. Since then we have not been bale to clear a 209 Slideway Oil Malfunction alarm. Just do the M72 and it dose all the work. The green led 1 cycle still on. well the button. Tool changer is in proper PALLETECH is Mazak's answer to automated pallet handling across multiple CNC machines. ContentsComplete G Code ListList of G-codes commonly found on Fanuc and similarly designed CNC controlsG00 Positioning (Rapid traverse)G01 Linear interpolation (Cutting feed)G02 Circular interpolation CW… Jan 14, 2003 · I guess is that your problem is coming from the tool offset register. A flexible, extendable, modular configuration allows for automated loading, stocking, and changing of pallets. INADEQUATE) and pressing the ATC ARM SEING ANGLE will move the arm a little but then have alarm 302 ATC ARM DRIVER MALF. S M1125 PLC interlock bit for VTC200B machine, not sure if it is the same for VTC300C. 97 (D201) When the loading tool is specified in the ATC, the shifter is not placed at the ATC side. :1 (To put Back Pallet No. After I moved it back into position I tied to tell it to go down but it won't go down. Feb 18, 2022 · Hi, I'm just getting into some Mazak gear for the first time. I need your help to troubleshoot the Pallet change doesn't clamp on Mazak H-400N. Move the shifter manually on the ATC side. Apr 9, 2022 · So I just got this alarm when trying to start the program. nothing highlighted,yes one thing more we May be 1 signal is not avaiable but which one??? or PLC does not communicate properly??? Incase if there is any recommendation or help, please let me know. Maximum Ordering Convenience. :2) and there was no alarm. I recently acquired a H-500/50 and brought it back to life. Oct 29, 2007 · HEIDENHAIN Forum - HEIDENHAIN develops and manufactures linear encoders, angle encoder, rotary encoders, and CNC controls for rigorous positioning tasks. Read this Alarm List and the Operating Manual carefully in order to make the best use of the Oct 29, 2007 · Forum - The expert community . Thank you so much in advance. POWER+ with up to 10kW of power and speed PROCESS: 2D, FLYING OPTICS, 2 PALLET CHANGER MACHINE DESCRIPTION. One of my Mazak SQT 15's has an alarm code of 016 that says " Amplifier Not Equipped" Can anyone help me out with this one at all. Oct 9, 2020 · I'm newbie to this Mazak machine. Oct 21, 2011 · As for #205 alarm, I have no clues When I get this alarm, all red led are light up on the drive. Jan 28, 2008 · In the relay card the MAR relay is not turning on, the signal to activate this relay comes from the NC, this signal is H044. It is not possible to copy shape data of the pallet-changing unit, index unit, or other units that do not have a shape sequence. With high-speed or high-torque available integral motor spindle types, the HCN-6000 allows users to match spindle performance to their specific machining requirements with the proper speeds and power. When compared to systems with horizontal pallet stockers, the same amount of pallets can be stored in smaller floor space. Thank you to all of the Mazak Guru's for all of the problems that you help everyone solve. With four available integral motor spindle types – standard, high torque, semi-high speed or high-speed – the HCN-4000 allows users to match spindle performance to their specific machining requirements with the We purchased a used one on ebay from a guy with excellent reviews. Jan 22, 2014 · Hi, i get the alarm immediately when i turn on the machine. May 5, 2023 · Alarm 644 APC Low Air Pressure: The air pressure is low during a pallet change. 98 (D201) The magazine cannot be rotated because the specified tool is different from the loading tool and the shifter is not placed on the ATC side. Dec 28, 2012 · I just got this machine and am trying to set it up. Our extended-hours call center operates six days per week, making it extremely easy to reach an experienced parts specialist. The initial set state reported Completed, at a measurable position (0. The machine itself is fine but the pallet changer is having problems. This problem happens when pallet change in the "Auto mode". I cannot figure out how to make the pallet changer go home. I have a leadwell LTC-15 with a Fanuc-OT controller. I'm dead in the water and Mazak will . then unclamp, mount some workpiece and clamp again via foot switchthe machine should recognize the procedure. Mazak laser-cutting machines can easily be setup to run two additional sheets of material on its own, after hours. - Alarm 219 when the Mazak HCN 5000-2 having alarm of ATC arm driven alarm 306, I checked ATC motor all connection, megger test also performed, seems ok, in Auto cycle after 4/5 tools change , alarm comes and not resetting, tried to off/on machine, still not working This machine is about 6yrs old and due a battery change on the MR J2-60CT (which was showing an alarm) so we went ahead and did the change with the power on. Dec 3, 2010 · P. A basic form of automation, the correct bar feeder will help your shop achieve increased material utilization and gain the highest levels of productivity, throughput and quality from your turning operations. Tap the three dots and open Settings . 205). Here you find more information about Siemens AG – After the ATC is restored, according to the procedure, as in the video Mazak Customer Training - How to Repair Absolute Position on MR J2 on Vimeo Got a new problem that I can't solve for two days. Once probe is activated it is stay ON until given a command TOOL CHANGE ->NEXT TOOL and special tool goes back into a magazine. Select from a 1, 2 or 3 level stocker for maximum storage capacity with a minimum footprint. Sep 20, 2022 · Mazak Spotlights Enhanced VARIAXIS i-700 NEO With Two Pallet Changer at IMTS 2022 Posted on 9/20/2022 FLORENCE, Ky. i can't move the pallet into the Cause. Else please check the alarm details in MR-J2 software, or please check the alarm coder on 7-segment display on the drive unit Jan 10, 2009 · I cannot get the alarm to clear. You can disable it if you force from machine diagnostic screen. Mazak Alarm 310 C/S ERROR (TNo. as well as this my shifter,wait pocket on 0deg,orrientation is impossible plus X Y axis not move without MF1 key the atc arm not show any degree like 65cw or 65ccw or 180cw or 180ccw. With a mirror image design of headstocks and turrets plus automatic workpiece transfer from one spindle to the other, the machine enables continuous and simultaneous machining for completion of first and second operations in a single machine. HI, I have a mazak fh6800 machine, todays we facing a problum with Atc Arm driver alarm and machine is in stand still position, in this machine magazine atc and pallet drive from MR-J2-200ct,I have also changed the battery of it,but no activity please tell me about something to start my machine. Alarm 945 APC Pallet Lower Timeout: The H-frame down sensor was not contacted before the timeout period. The OPTIPLEX 3015 CO2 offers unique flexible performance features that specifically meet the needs of high variation job shops. Able to move Y, but not X and Z due to pallet issues (table not at 0, or so it says). Simply load each pallet on the machine with fresh material, tell the machine which job to run, and setup up the machine to run the job twice with a pallet change. After the tool change team, the spindle goes to the right place and stops there at the open door. In the spindle drive the display shows no. Batteries were dead so had to reinitialize and get all the params back in. We have 2 of the same machines. Our system here is Mazak Multiplex Mazatrol 640T. Went into windows side of control and that didn't work either. I think that all mazak controllers need to have the Diameter not the radius and the diameter needs to be in the program as D1 (for all tools). . i have problem with my mazak fh 5800. Oct 29, 2007 · Forum - The expert community . The only way I've successfully gotten that to stop in the past was with the remote, but I tried the tricks in the manual and called the Mazda dealership to see if they had any other ideas. Change the manual feedrate to a value greater than 0. Jun 10, 2011 · Hello. Jan 21, 2011 · Hey there. rh rm qe ny cs hh sd lj qy js